Project Description

The FO V710 8F-8E Rear End Welding Line was delivered as a turnkey project for Ford Otosan
for the automated welding of the vehicle rear chassis.

The system is based on Siemens S7-1500 series PLC architecture and integrates 52 KUKA
industrial robots for resistance spot welding and robotic part transfer between stations.
The line operates at a 75-second cycle time and was digitally validated using Siemens
Process Simulate prior to commissioning.

The project scope included mechanical manufacturing, electrical design with EPLAN,
pneumatic design using FESTO FluidDraw, PLC software, robot programming, installation,
commissioning, and production ramp-up. The project was completed within 1.5 years in
compliance with PL-d safety standards, with 24/7 support during stabilization.

Case Details

Client
Ford Otosan
Project Type
Turnkey Welding Line
Application
Rear Chassis Welding
Location
Turkey
Project Duration
1.5 Years
Safety Level
PL-d

Important Facts

  • 52 KUKA industrial robots
  • Resistance spot welding technology
  • Robotic part transfer between stations
  • Siemens S7-1500 series PLC
  • 75-second production cycle time
  • Digital validation with Siemens Process Simulate
  • Electrical design with EPLAN
  • Pneumatic design with FESTO FluidDraw
  • Installation & commissioning
  • 24/7 support during stabilization phase

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